Used Package Steam Boilers
Package steam boilers are factory-assembled units that generate steam for process heating, sterilization, and facility operations. These self-contained systems include the pressure vessel, burner, controls, and safety devices mounted on a single skid, simplifying installation compared to field-erected boiler systems.
Federal Equipment Company stocks used package steam boilers in fire-tube and water-tube configurations. Available units include gas-fired designs with capacities suitable for small to mid-size industrial steam requirements.
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Package steam boilers generate pressurized steam by heating water in a closed pressure vessel. The term “package” refers to the factory-assembled design in which all components—burner, controls, feedwater system, and safety devices—ship as a complete unit ready for connection to fuel, water, and steam distribution lines.
Two primary configurations are available. Fire-tube boilers pass hot combustion gases through tubes surrounded by water, offering compact footprints and rapid steam generation for fluctuating loads. Water-tube boilers circulate water through tubes surrounded by combustion gases, providing higher steam pressures and capacities for demanding applications. Both designs are available with natural gas, propane, or dual-fuel burners.
Key components include the pressure vessel (rated and stamped per ASME code), burner assembly with combustion controls, feedwater pumps and level controls, safety valves, and flame safeguard systems. Modern units feature microprocessor-based controls with modulating burners that adjust firing rates to match steam demand, improving fuel efficiency during partial-load operation.
Federal Equipment Company can provide inspection, hydrostatic testing, and burner tuning services to verify equipment condition and performance. Our team can help match available inventory to your steam pressure, capacity, and fuel requirements.
Applications and Industries
- Process steam for pharmaceutical manufacturing and sterilization
- Clean steam generation for biotechnology and laboratory applications
- Heating and humidification in food and beverage processing
- Jacket heating for reactors and kettles in chemical production
- Sterilization and cleaning systems in healthcare and research facilities
- Building heat and domestic hot water for manufacturing plants
- Laundry and textile processing operations
- Humidification for printing and paper converting
Specifications and Configurations
Capacity and Output:
- Horsepower ratings from 15 HP to over 100 HP
- BTU input ratings up to 2.5 million BTU
- Steam output measured in pounds per hour
Pressure Ratings:
- Low-pressure units: up to 15 PSI (typically for heating applications)
- High-pressure units: 150 PSI and above (for process steam)
- ASME code-stamped pressure vessels
Configuration Types:
- Fire-tube (scotch marine) boilers for compact installations
- Water-tube boilers for higher pressures and capacities
- Packaged designs with integrated controls and safety systems
Fuel Options:
- Natural gas-fired
- Propane (LP) fired
- Dual-fuel capable units
Controls and Safety:
- Modulating burner controls for variable load operation
- Flame safeguard systems
- Low-water cutoffs and feedwater controls
- Pressure relief valves and gauges
Why Buy Used Package Steam Boilers
Used package steam boilers offer substantial cost savings compared to new equipment, often 40% to 60% depending on age, capacity, and condition. Because these systems are built to ASME pressure vessel codes and designed for decades of service, properly maintained units retain significant operational value.
New boiler procurement typically involves extended manufacturing lead times, plus additional time for permitting, installation, and commissioning. Used equipment from Federal Equipment Company is available for faster delivery, helping facilities restore steam capacity or add redundancy without lengthy project timelines.
Federal Equipment Company can provide hydrostatic pressure testing, burner inspection, and controls verification to confirm equipment condition before delivery. Our team can also assist with documentation for jurisdictional registration and insurance requirements.
